Building a Way Too Complicated Mailbox
I moved into a new house recently and the existing mailbox was falling apart and needed to be replaced. I've also been learning about wood working and wanted to try building something a little complicated and maybe a little different. Here's the design I came up with.
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I wanted to do it with joinery instead of screws which meant some of the pieces had to be cut into some pretty odd shapes.
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My first attempt to make some of the cuts was with a japanese hand saw, some chisels and a mallet. Videos on youtube make it look so easy but trying to get straight cuts was very hard. After a lot of research I bought a Dewalt Table Saw.
With my new table saw I was able to straight complicated cuts pretty easily. Here are most of the pieces.
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Test fitting them together. I think it's going to work!
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Shots of gluing some pieces together. The holes in the pieces are for dowels which I used instead of screws.
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Next step was lots of sanding.
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Here's the finished post.
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I didn't have a piece of wood wide enough for the mailbox base so I glued two together with dowels in between.
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Next I sprayed it all down with some clear sealant, attached the box and numbers.
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Done!
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Until I finally saw it in the ground I was pretty worried about how it was going to look but I think it turned out great. If I did it over again I would change the design a bit. Maybe for the next house. Time to start the next project!